March 2016 Matec GmbH
Kolben Schmidt GmbH (Follow-up project. Additional robotic cell)
Handling of pistons for loading CNC machines. After teaching and optimization in retail customer.
Feature: Automated homerun program, safely to its based on spatial coordinated positions, even after manual moving and cold start by the robot with lost position parameters. Again fastest robot.
Aloud Kolben Schmidt, the previous project is the most reliable system on in factory.
February 2016 – March 2016 Reinhardt GmbH, i. A. Robofunktion GmbH
Shenyang Jinbei Johnson Automotiv Controls
ABB IRC5, SICK Inspector camera and laser for 3D measurement
Plant expansion. Reprogramming sequence of mask handling to four additional masks.
Jan. 2016 Matec GmbH
Weiser GmbH (Follow-up project. Additional robotic cell for Kolben Schmidt Neckarsulm)
Handling of pistons for loading CNC machines. First Programming at Weiser GmbH in Villingen
Feature: Automated homerun program, safely to its based on spatial coordinated positions, even after manual moving and cold start by the robot with lost position parameters. Fastest robot in factory.
Jan. 2016 Thyssen Krupp System Engineering Hohenstein
Jinbei BMW body shop
Upload and testing of offline programs at thirty KRC4 robots by BMW in side frames.
Programming standard 35up.
April 2015 – Sept. 2015 Reinhardt GmbH, i. A. Robofunktion GmbH
Shenyang Jinbei Johnson Automotiv Controls
ABB IRC5, SICK Inspector camera and laser for 3D measurement.
Commissioning, programming mask handling in 280°C hot galvano-forms to produce two-color PVC skins as a coating over for BMW cockpits.
Due to changing the insertion positions by thermal expansion, both forms get measured in 3D by camera and laser by robot 2. After data exchange with robot 1, insertion positions get calculated, both robots locking the masks in the form, leaving them and moving out. After slush process, robots picking the masks out from the forms and stored them in racks for cleaning.
(View video on start page)
February 2015 – Changing living place to Riegelsberg
Dez. 2014 – Jan. 2015 esa GmbH and Matec GmbH
Weiser GmbH Villingen and Kolben Schmidt GmbH Neckarsulm
Handling of pistons for loading CNC machines.
First Programming at Weiser GmbH in Villingen, reteach at Kolben-Schmidt Neckarsulm, briefing and teaching maintenance workers.
Feature: Automated homerun program, safely to its based on spatial coordinated positions, even after manual moving and cold start by the robot with lost position parameters.
April 2014 – Sept. 2014 VOITH Industrial Services Bremen
Daimler Factory Bremen
KUKA KRC2 and KRC4
Commisioning, programming and optimization for new Mercedes GLK in new plants and rebuild lines.
As competence programmer and supporter subcoordinated directly under the teamleaders.
Responsible for check on standard conformity an acceptence for the OLP programs.
August 2014 VOITH Industrial Services Neckarsulm
AUDI AG Böllinger Höfe
FANUC R30iA with VW-Layout
Programming and optimization clinching, scrubing and Tucker studs for Lamborghini Huracán and Audi R8 next generation.
Nov. 2013 – March 2014 Robofunktion GmbH
Volkswagen Factory Changchun
Commisioning, configuration and programming handling and glueing (antiflutter glue and spayed sealing glue roller hemming) for front hood Audi A6.
Ordered cycletime 134 sec., reached cycletimg on start 116 sec., so for all sequences was far in front of production start finished and until the end of project all contentration could investet on the hemming glue for minimum overflow by optimal hemming filling.
Oct 2013 – Nov. 2013 Solcom GmbH
Porsche Factory Leipzig
Programming and optimization roller hemming side and rear doors for new Porsche Macan short to start of production.
Oct. 2013 GPU GmbH
Four days short project during shutdown. Different configurations and programmings job.
Actuall programs b-pillar rebuildet and optimiyed for production after by new gripper design.
Aug. 2013 Moving to Thalexweiler in Germany as Reinig Robotics
Moving inside Germany from Freisen to Illingen.
After the project Volvo Umeå was finished, Gerhard Reinig was moving to Illingen to lead the company in the future from there.
Juny 2010 – Mai 2013 Team Germershausen
VOLVO Trucks Umeå
Configuration programming and optimizations bodyside-line toolchange and handling, welding, glueing, palettizing include searchfunctions, RobCad programming, configuration and programming safety controller, cycletime optimizations 5 to 15 sec under 120 sek ordered cycle time.
Dec. 2011 – Jan. 2012 Robofunktion GmbH
ESA GmbH Ilsede and VW engine factory Salzgitter
Commisioning, configuration and programming brandnew KUKA KRC4 with VW layout VKRC4. Handling finished builded and filled TDI engines.
May. 2010 RESA Systems GmbH
Hager E-Cabinets Blieskastel
Optimizations handling moves and build in speedfactor for cycletime win for a paletiezing robot, which have to stack fuse cabinets with different wheigt and size on palettes.
April 2010 RESA Systems GmbH
BTI-GmbH St. Ingbert
Fine teaching nonacurate robot, handling from parts for ZF automatik transmission, put and pick on the clamp axis of the balance maschine with less then 0,3 mm space without touching forbitten spures on surface.
March. 2010 Construction Office Bauer GmbH
Construction Office Dagstuhl
Creating of roller hemming programs in RobCad for VW-Passat in China, doors frong and rear.
Oct. 2009 – Feb. 2010 Construction Office Bauer GmbH
Construction Office Dagstuhl and VW factory Bratislava
Creating of roller hemming programs in RobCad for VW-Touareg engine hood, Porsche Cayenne front- and rearhood, VW-UP rearhood and doors, Bentley bodyside.
KUKA VKRC2 combinated with RobCad
Programming and optimization of the created roller hemming programs for Porsche Cayenne and Touareg components in Volkswagen factory Bratislava.
Using RobCad as an very strong online programming tool.
July 2009 five-year company jubilee
Renamiing from IT/PC Individuell and Robotics to Gerhard Reinig-Roboterprogrammierung
Contrentration on main business robot programming
Programing catalog of follow robot system FANUC RJ1 bis R30iA, KUKA KRC 1+2, VKRC 1+2, ABB S3+S4, COMAU C3G-Plus, Reis, RobCad.
Futher systems like MOTOMAN and newer controllers like ABB IRC5 and COMAU C4 will follow.
Juny 2009 – July 2009 Hörmann Industrietechnik GmbH
FANUC R30iA VW
Programing new door line Audi A7. Applications: Rivit , glueing and handling on FANUC R30iA with german VAG layout.
Feb. 2009 – March 2009 Construction Office Bauer
Construction office Dagstuhl
Six weeks RobCad programming roller hemming, diverse projects example VW-Sharan.
Autumn 2008 – Jan. 2009 CVO GmbH
John Deere-Werke Bruchsal – Plantbuilder Bucher
FANUC R30iA Coordinated Motion
Programming Arc welding Mig/Mag/Wig inclusive configuration Arc function package and toolchange on cooperated motion robot system Fancu R30iA.
- Two robots on one controler, both on external axis with couplet 2-axis positioner for 5 tons tractor cabines.
- Implemantation new configuration for kinematics becaus before the 7th axis wasn’t configurated as integrated, for this no coordinated motion possible.
- Integration external robot axis, successful calibration coordinated motion, rescue of robot programms with each 300-500 move commands with Excel.
- Configuration and integrationd diffrent welding processes, standard arc, force arc, pulse arc.
- Closing diverse gaps, some with diameters of a cigarette with diverse pendel welding.
- Multitasking program schedules on one controler for two robots with independent working programs and intern anticollision zones.
Summer 2008 CVO GmbH
Daimler-Werke Sindelfingen – Plantbuilder Bucher
Programming spot welding and handling, cycletime optimization.
Summer 2008 Siemens
Schulungszentrum RobCad Training
Main course RobCad-Programing.
Moddeling, creating of kinematics, programming, spot application, SOP and OLP.
Autumn 2007 – Summer 2008 CVO GmbH
Ford-Werke Köln – Plantbuilder Bucher
COMAU C3G Plus and KUKA KRC1, KRC2
Weekend and day-off rebuilding project in pruductive facillity.
Spot welding, glueing, handling on COMAU C3G Plus and KUKA.
Special: Integration of a complete new car in a existing procution lines, wich productivity must be always safe, and this by a line, they are buildet up by plantbuilder Comau.Besonderheit:
Summer 2007 - Genthner Industrietechnik GmbH
Stadco Ford Industriepark Saarlouis – Plantbuilder FFT Mücke
FANUC RJ2 and RJ3
Startup, configuration, programing spotwelding, glueing and handling on Fanuc RJ2 and RJ3iB for Ford Kuga project C394.
March 2007 - CVO GmbH
DaimlerChrysler Düsseldorf – Plantbuilder KUKA
Programming underfloor-sealing Mercedes Sprinter.
Jan. 2007 - CVO GmbH
Configuration and programing arc welding of frame fo elekto magnet in windcraft engines.
Autumn 2006 - GPU GmbH
Smart-Factory Hambach – Plantbuilder Nothelfer
KUKA KRC1 and 2.
Programing tipdress, spotwelding and handling auf.
Summer 2006 Robofunktion
DaimlerChrysler Bremen – Plantbuilder COMAU
Startup, configuration, programing spotwelding and handling.
Summer 2006 Tölzer and Wagner
Commisioning, configuration an programming new line honing-system.
Handling set cylinderhead template on engine block for honine and set in cylinderhead scrubes. After honing pull out scrubes and set template on transport band.
- No fuction packages on robot, all makros need porgrammed by self.
- If the scrube is not hit the hole by setting, the hole need to get searched, by no success new ty with new scrube.
- If scrube hangs by pulling, turn scrube until free and can get pulled.
- The high for drop in the container for pulled scrubes have to variate by filled status of container.
- Full automated home run from each situation.
- Controlling double gripper hon template and scrubes without gripper-tool and failsafe.
Apr. 2006 Transtec Fördertechnik
Fresenius St. Wendel
Palettizing with tuned positions for different packages sizes by vector moving.
Before, each position was single teached, cause positions couldn’t calculated by singularity and could get solved after build in adaptor with angle by planing Gerhard Reinig.
Dec. 2005 – Jan. 2006 Raeds Automation
Jaguar Liverpool – Plantbuilder Steelweld
Programing handling an spot welding.
Aug. 2005 Transtec Fördertechnik
New programing loading robot for autoclav after new mastering of the robot by Reis.
Over 4500 positions errorfree teached.
July 2005 – Aug. 2005 Raeds Automation
VOLVO-Factory Gent – Plantbuilder Steelweld
Integration new car C30 in existing procuction line.
Programming spot welding, handling.
Gluing with expoy glue (blue) on oily rear hood, complex glueing wheel house inside on standing bodyside.
July 2004 company grounding IT/PC Individuell & Robotics